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AJJ Manufacturing Process

Adhering to the essence of Chinese and Western culture and drawing on the ancient and modern style products, it not only has the wonderful craftsmanship, but also has a sense of calm. It will integrate modern style into classical culture to create a design art with infinite charm and long history of modern hotel furniture. The product is cleverly embedded with delicate craftsmanship lines, symbolizing the life insights accumulated over time. The surface adopts unique high-precision stitching, which further enhances the craftsmanship value of the product in appearance. Emphasizing that the material of the product is reflected in the harmony of its shape is the perfect realm of artistic creation


manufacturing process


1. Ingredients; 2. White embryo processing; 3. Assembly; 4. Painting; 5. Packaging.

1、 Ingredients

The key points of quality control for ingredients include: material quality (such as frayed edges, dents, indentations, wormholes, decay, deformation, knots, etc.), moisture content, size, knife marks, ratio and quality of splicing adhesive, splicing pressure, pressing time, method and amount of glue application, size and direction of wood grain, nail holding force and flatness of the board. In addition, hot pressing can also be included in the batching process, which is an important part of the pre processing of the board. Hot pressing includes splicing, pasting, bending, and so on. There are several types of machines used for hot pressing, including leather cutting machines, sewing machines, fabric glue machines, hot pressing machines, cold bending machines, edge banding machines, and bending machines. The key quality points of hot pressing include moisture content, sheet quality, board quality, veneer splicing, wood grain direction, hot pressing temperature, and bending mold shape.

2、 White body processing (fine work)

The production process of white body processing must strictly follow the drawings to ensure that the processing accuracy is within the allowable tolerance range.

White body processing (fine work) is a processing process in which each component of a product is processed from raw material into the size and shape required by the drawing. The key processing steps that need to be paid attention to are drilling, milling, chamfering, and carving of components. It is necessary to ensure the processing accuracy in order to ensure that the assembly accuracy of the assembly process is within the allowable error range.

Basic five categories: sawing, drilling, engraving, sanding, and auxiliary. Specific common equipment includes: various sawing machines (single piece saw, double cut saw, precision 45 degree cut, band saw, wire saw, etc.), drilling machines (various table cobalt, row cobalt, group drill, vertical and horizontal dual use drill, pneumatic drill, etc.), various milling machines and engraving machines, various sanding tools and machines, etc. The key points of quality control mainly need to ensure the following three aspects: size, shape, and wood quality. In addition, sanding and polishing is a process that requires a lot of time and space. One thing to pay special attention to when polishing is that there should be no horizontal or circular sandpaper marks.

3、 Assembly

The assembly process is a key process to ensure the quality of modern furniture products. Due to the large volume, heavy weight, and overall assembly of some products, the allocation of tools, assembly tables, personnel, etc. during the assembly process is significantly different from that of traditional Chinese furniture. To ensure the accuracy of assembly and proficiency in operation, each assembly line needs to be arranged reasonably. The basic process is to first install the frame and then install the details, and then repair any unreasonable parts after installation.

manufacturing process

4、 Painting

Mainly including general American natural painting, ancient white painting, double-layer painting, and rural painting. The coating process mainly includes substrate pretreatment (including damage treatment), material adjustment, overall coloring, fillers, adhesive primer

Tuna, Gree coloring agent, color correction coloring agent, second coat primer, topcoat, polishing and waxing processes. Based on the requirements of the American painting process mentioned above, the paint lines used must also correspond to it. Currently, a relatively large-scale paint line is the floor type painting. The process flow of the entire painting line is as follows: destruction treatment (knocking, insect holes, grooves, filing edges, etc.), blowing ash, homogenization treatment, spraying base color, sealing paint, drying, polishing, wiping color, amine dark, drying, first primer, drying, polishing, spraying point, dry brush, second primer, polishing, dry brush color repair, drying, first topcoat, drying, polishing, dust

Paint, repair, second coat of paint, dry, offline. The quality control of furniture painting is the most difficult and problematic aspect in furniture manufacturing. To achieve good quality control of painting, it is necessary to observe and practice more in actual production.

5、 Packaging

Package the products from the paint line as a whole, pay attention to protecting the edges and corners, and mark them according to customer requirements.