The Production Process of High-End Furniture

Truly top-tier furniture requires at least 325 advanced production processes.

The diagram below is based on the overall manufacturing process, but does not list every step.

1. Carpentry: Material preparation, selection, quality inspection, drying, design and drawing, cardboard production, line drawing and assembly, cutting, vertical carving, flat planing, fine planing, length and width determination, slotting, tenoning, vertical carving, accurate cutting, drilling, milling, sanding, fine grinding, and feeding.

2. Carving: Material preparation, material selection, quality inspection, drying, cutting, straight cutting, arc cutting, drawing, cardboard production, hand-drawing, rough hand carving, machine sanding, and fine hand finishing. Carving, hand sanding, hand carving, hand polishing, finishing, secondary polishing, dust removal, tertiary polishing, dehumidification, loading onto carts, and feeding.

III. Board Group: Design artwork, cardboard production, material preparation, selection, quality inspection, plate making, line drawing, cutting, primary bottom grinding, primary white glue application, time and stability control, secondary surface grinding, secondary white glue application, time and stability control, quality inspection, tertiary polishing, tertiary white glue application, time and stability control, quality inspection, dehumidification, loading onto carts, and feeding.

IV. Veneer Group: Material preparation, selection, quality inspection, pattern design, Patterned cardboard, cardboard laminating, birch veneer cutting, laser cutting of birch veneer, pattern removal, burl veneer cutting, laser cutting of burl veneer, pattern removal, patchwork, finishing, single gluing, time-controlled and stable processing, double gluing, time-controlled and stable processing, triple gluing, time-controlled and stable processing, quality inspection, loading onto carts, and feeding.

V. Pressing Unit: veneer lamination, loading onto machine, heating, pressurizing, time-controlled processing, board removal, quality inspection, finishing, solid wood edge banding, edge shaping, drilling, fine sanding, quality inspection, and feeding.

VI. Assembly Unit: Single sanding of cut materials, loading onto Gluing, dust removal, secondary sanding, gluing, dust removal, tertiary gluing, material finger-joining, clamping, heating, pressurizing, stabilization, component de-glueing, component sanding, component dust removal, secondary sanding, component dust removal, quality inspection, tertiary sanding, dust removal, first application of white glue, stabilization, secondary white glue, stabilization, tertiary white glue, stabilization, component docking, frame forming, clamping, heating, pressurizing, time control and stabilization, quality inspection, frame de-glueing, first application of frame sanding, dust removal, secondary sanding, dust removal, tertiary sanding, dust removal, dehumidification, and material feeding.

7. Painting Group: base material treatment, material adjustment, overall coloring, filling, adhesive primer, breathing, Grace transparent, Grace coloring, distressing, knocking, file marks, worm holes, grooves, edge filing, cloth printing, dry brushing, oxtail marks, spraying, graying, equalization, spraying base color, sealer, layering, drying, sanding, coloring, light and dark, drying, first primer, drying, sanding, spraying, dry brushing, second primer, sanding, dry brushing color correction, drying, third primer, sanding, drying, color correction, first topcoat, drying, sanding, Dust coating, correction, second coat, sanding, drying, third coat, drying, polishing, waxing, and unloading.

8. Sewing Group: Material preparation, selection, quality inspection, cardboard, pattern making, line drawing, material cutting, sewing, piping, hair trimming, thread cutting, quality inspection, and material feeding.

9. Leather Group: Dehairing Group, fur, selection, cutting, descaling, liming, dehairing, pickling, primary modification, primary washing, tanning, secondary washing, stabilization, tertiary washing, quality inspection and grading, dewatering on the machine, layer cutting, and blue leather drum removal.

10. Dyeing Section: Drumming, chemical treatment, drumming, primary benzene dyeing, clearing, secondary water dyeing, cleaning, tertiary water dyeing, cleaning, drumming, feeding;

11. Finishing Section: Negative pressure dehumidification, heated drying, rack drying, leather collection, quality inspection, feeding, loading onto the machine, vibrating, softening, drumming, tumbling, grinding, finishing;

12. Color Correction Section: Grading, pressing, color matching, primary spraying, drying, secondary spraying, drying, tertiary spraying, drying, feeding;

13. Cutting Section: Cardboard, die set, line drawing, cutting, sewing, feeding; 14. Fabrication Team: Spring installation, tensioning, fixing, base sponge, cotton cutting, base application, cushioning sponge, veneer, comfort layer, pleating, fabrication, stringing, riveting, trimming, footing, and material delivery;

15. Forming Team: Crossbar assembly, drawer assembly, Cabinet assembly, door assembly, wood molding assembly, drawer assembly, trimming, headboard assembly, footboard assembly, sideboard assembly, trimming, and material delivery;

16. Packaging Team: Cardboard stacking, styrofoam (EPS), pearl cotton (EPE), foam, corners, outer boxes, sealing, wooden frames, and storage.